Anticollision Lights and Electrical Radio Noise |
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At some point in flying, the possibility of in-air collision
should become an important consideration. The installation of
strobes or pulsing incandescent lights will most certainly give
you additional security.
In getting serious about this, let's first look at where one
should put strobes. Certified airplanes usually have a rotating
beacon on top of the rudder, but that is not visible from below
so a strobe is often placed on the belly as well. These are turned
on during the day. At dusk the navigation lights are turned on
along with the anticollision lights.
We should install our anticollision lights so at least one
light can be seen from any direction. If strobes are placed in
the outer edge of the wing tips, that goal can be met with only
two lights. Of course the other alternative is to place the lights
above and below as on certified airplanes, but if that doesn't
satisfy your concern you can do both.
Flashing lights of any type have to be a safety benefit. Tests
that I have evaluated indicate that a pulsing quartz halogen light
is more visible in bright daylight than a strobe. The best pulse
appears to be about 1 second on and 1 second off in duration.
Strobes appear to work best at night but we don't have to concern
ourselves about that because ultralights aren't permitted to fly
at night. Ultralight flight is permitted 30 minutes before official
sunrise and 30 minutes after official sunset, provided the ultralight
has anticollision lights.
One problem with these types of lights is the likelihood of
radio frequency interference (RFI) - the result of the pulsed
power that surges to the lamp or strobe. The pulse is in the form
of a square wave incorporating some very high frequency components
that can be picked up by the antenna on your transceiver. You
will be subjected to a pop in your headset each time the light
flashes on. The interference is easily avoided if some simple
precautions are followed.
The circuit to your lights or lamps should not depend upon
the airframe for its ground connection. The lights must be wired
all the way from the pulse source to the lamp or strobe. There
is no need to purchase some super coax cable for this purpose.
Regular well-insulated tinned copper wire will do very well.
The trick in eliminating RFI is to twist the wires together.
The amount of twisting is important. Ideally the wires should
be twisted so there is about one twist per inch. This reduces
the power of noise radiated as RFI by 10,000 at 100 Megahertz,
and that is a lot of shielding. Higher frequency components of
the pulse are attenuated even more. As compared to the noise from
your ignition, it is essentially zero interference.
Now we come to our next subject - ignition noise.
This problem is eliminated on certified aircraft by shielding
the ignition wires with metal braiding, and then grounding the
braid. That may or may not work on your ultralight. I made up
a set of shielded wires for my engine and found I couldn't fire
the spark plugs. My engine is fired by a capacitance discharge
ignition (CDI) system, which produces one pulse with high frequency
components in its wave. The shielding, in conjunction with the
wire insulation and the wire going to the spark plug, formed a
capacitor. The capacitance, though small, shorted out the pulse
to ground. This I found out a good deal later from an electrical
engineer, who was versed in that sort of thing.
I had to find an alternative means of cutting down the fierce
spark noise in my radio. I didn't want to use resistance wire
because it has a way of deteriorating with use. Most resistance
wire uses a nylon string that has been loaded with graphite as
its current conductor. In time the spark current causes the graphite
to sublimate (evaporate away), the resistance goes up and the
engine will start to miss, especially at high power settings.
Not good.
I tried various noise-suppression caps and finally I found
one that would do the job satisfactorily. Of course it was the
most expensive one so it is no wonder. The best cap I was able
to find is a Bosch, part number 356-351-032 marked as having a
1K-ohm impedance. To be sure it doesn't cut out all of the spark
noise but by turning up the squelch on my transceiver, it works
just fine. The only time I hear any spark noise is when I have
an incoming signal, but it is at an acceptable level.
If there is anything better out there I would like to hear
about it.
Arnold C. Anderson has been flying ultralights since
1982, logging more than 300 hours in his Kasperwing. After 37
years in the engine and aerospace industry as a mechanical engineer,
designing electro-mechanical equipment and solving reliability
problems in equipment for unmanned deep space missions, Arnold
is now retired. He lives in Bellevue, Washington, where he pursues
his hobbies, including aerial photography and flying RC airplanes
and gliders.
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Engine Additives in Ultralights |
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It seems that since the very beginnings of development of the
internal combustion engine people have been coming up with fuel
and oil additives designed to make more power or extend the life
of engines. In the early times, it was said that auto racers would
put mothballs in their fuel tanks to get more power. The mothballs
were supposed to dissolve in the fuel and give more punch. Since
that time, other additives have been developed. Some of them were
very effective, such as Tetraethyl lead, which was used up until
recently when it was determined that it was poisoning the earth.
Oil companies were always coming up with an exotic material. One
time it was some mysterious stuff called Platformate, then it
was boron. They all have mostly fallen by the wayside and now
we are getting plain ol' gasoline.
In looking at the shelves of your local auto parts store, you
can find a number of oil and gasoline additives. The oil additives
with which I am familiar either make the engine oil have a higher
viscosity or have some solvent property intended to clean up varnishes
in the engine. When I purchased my first new car many years ago,
the service manager tried to sell me an additive. He said that
after a quart of the additive was added to the oil, they would
run the engine for an hour, then drain all of the oil and drive
the car 100 miles after which it would run perfectly fine.
I had just graduated from college and had studied engine design
in addition to spending considerable time in the engine laboratory.
I wanted to ask the critical question: Did they disassemble the
engine and inspect it for wear or damage? Also, did they prepare
an engineering report describing the test signed by the person
in charge of the test?
I let it pass because whenever I've asked one of these suppliers
of oil additives for an engineering report on tests run in a laboratory
under controlled conditions, the results are disappointing.
The conclusion of all this is, don't deviate from what your
engine manufacturer recommends. There is little doubt in my mind
that in 4-stroke engines the new synthetic oils are superior to
the basic petroleum oils. But my advice still remains, follow
your engine manufacturer's recommendations. When it comes to 2-stroke
oil, I am convinced synthetic oil is the only way to go. I don't
believe any 2-stroke engine manufacturer recommends anything but
synthetic 2-stroke oil. It burns cleaner and provides better lubrication
at high temperatures and does not require a large quantity per
gallon.
Oil in gasoline displaces fuel and burns slowly so it does
not provide significant energy to the piston. Before the development
of synthetic oils, early 2-stroke motorcycle racers would reduce
the amount of oil in the gasoline and the result was more power.
One regional champion told me that he ultimately went to 100:1
in his fuel-oil ratio and would win races. In the process, he
sacrificed the engine but he would win races. The motorcycle manufacturer
sponsored him so the ruined engine was no great loss. He would
also do such things as use only one ring on each piston.
What I'm leading up to is this: Whatever you add to your gasoline
it is very likely going to reduce the amount of power available
to your engine's output. Yes, even alcohol reduces available power.
Alcohol has a lower energy content than gasoline.
The question of fuel stabilizers comes up from time to time.
For boats or power generators that sit for long periods of time
between uses, the manufacturer often recommends a stabilizer.
But your ultralight shouldn't have this problem. Every time I
fly I usually burn more than half of the fuel in the tank so I
am always adding fresh fuel. When winter comes and I quit flying,
I drain the remaining fuel and put it in my old truck that doesn't
require any special consideration. Of course, I do one more thing.
With the fuel line disconnected I run the carburetors dry.
As a final note, if FAA hasn't approved an additive for certified
aircraft, then it probably should not be considered acceptable
for your ultralight.
Arnold C. Anderson has been flying ultralights since 1982,
logging more than 300 hours in his Kasperwing. After 37 years
in the engine and aerospace industry as a mechanical engineer,
designing electro-mechanical equipment and solving reliability
problems in equipment for unmanned deep space missions, Arnold
is now retired. He lives in Bellevue, Washington, where he pursues
his hobbies, including aerial photography and flying RC airplanes
and gliders.
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Bellaire SE |
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This Bellaire SE was first introduced in April '97 and
now reportedly has 220-plus hours of flying time. Co-owned by
Arnold Gilmore and Richard Berstling (who assisted Gilmore in
building the single-seat aircraft), the Bellaire SE is marketed
by Berstling's Bellaire Monoplane Company, which expects to add
2-seat siblings (both side-by-side and tandem seating versions)
to its hangar in the near future.
Bellaire designer Richard Berstling recently flew 13 1/2 hours
from Florida to Wisconsin in his (and co-owner Arnold Gilmore's)
beautifully finished Bellaire SE. Berstling assisted Gilmore in
building the original Bellaire SE, a plans-built aircraft first
introduced in April '97. The plane Berstling flew currently has
a little more than 220 hours on it.
Powered by a 50-hp Rotax 503 dual carb 2-cycle aircraft engine
using a 2.58-to-1 reduction drive, the Bellaire cruises at between
85 and 90 mph. When the Rotax B gearbox is changed to a Rotax
C drive (with a 3-to-1 ratio), cruise increases to 105 mph.
Climb rate is listed at more than 1,000 feet per minute, with
power-on stall speed coming in at 25 mph (power-off stall is 34
indicated), according to Berstling. Standard stick and rudder
controls are used with a center stick and left throttle. When
built from plans, the plane will take about 2,000 hours to complete,
according to the Bellaire Monoplane Company. Component parts are
also offered to cut down on building times. The plans consist
of 12 pages of 24- x 36-inch CAD drawings.
According to Berstling, the plane will soon be available in
a 2-place configuration (both side-by-side and tandem seating
versions). Currently three 2-place craft are under construction
with completion expected in about 6 months' time. These will be
powered by the Rotax 912 series of 4-stroke engines, as well as
the 75-hp Walter Micron 4-cycle engine.
- Report filed by Dave Loveman
Info: Bellaire Monoplane Company, 144 Pine Tree Dr.,
Dept. UF, Lake Placid, FL 33852.
Phone/fax: (863) 699-6838 * e-mail:
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Earthstar Adds Hirth F-33 Engine to Gull 2000 Options |
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Single-Cylinder 25-Horse Engine With
Powerfin Prop

Above: Earthstar Aircraft has a new engine/propeller
combination to offer buyers of their latest Thunder Gull ultralight,
the Gull 2000. Right: The 25-hp single-cylinder Hirth F-33 2-cycle
engine and Powerfin E Model 3-blade composite prop produces a
smoothness "uncharacteristic of a single-cylinder engine,"
Earthstar claims. The empty weight of the Gull 2000 with this
engine/prop combination is only 236 pounds (well under FAR Part
103's 254-pound limit for single-seat U.S. ultralights), according
to Earthstar.
Earthstar Aircraft, manufacturer of the Thunder Gull line of
single-seat ultralights and 2-seat ultralight trainers and light
sport aircraft, is offering a new engine/prop combination on their
Thunder Gull 2000* single-seat ultralight. The Gull 2000 features
a 4130 chromoly steel fuselage mated to an aluminum wing and tail
section.
"Testing has been completed on the Gull 2000 ultralight
with the 25-hp Hirth F-33 [single-cylinder 2-cycle] aircraft engine
and the Powerfin E Model 3-blade composite propeller," the
company reports.
Earlier this year, Earthstar was testing the single-cylinder
26-hp Zanzottera MZ 34 2-cycle engine, which "had a wide
power band and good performance, but had a lot of vibration,"
says Earthstar president and Thunder Gull designer Mark Beierle.
Since then, Beierle has installed the Hirth F-33 and the Powerfin
prop. "This combination flies the Gull 2000 quite well, with
very little vibration," Beierle claims. He has about 35 hours
on the engine, belt drive and prop combination and indicates it
performs very similarly to a single-cylinder 26-hp Rotax 277 2-cycle
engine, "but a lot smoother, and with phenomenal fuel economy."
Using the F-33 engine and Powerfin propeller, "the Gull 2000
can fly along at cruise speed with as little as 3,800 rpm,"
Beierle says.
"The smoothness of [the Hirth F-33 and Powerfin prop]
combination is uncharacteristic of a single-cylinder engine,"
Earthstar notes.
Significantly for ultralighters flying under the provisions
of Federal Aviation Regulation Part 103, the new engine and prop
reduce the total empty weight of the Gull 2000 to 236 pounds,
well under the 254-pound maximum empty weight requirement for
Part 103 single-seat ultralights in the United States.
"It gives the kind of performance I am used to, but with
very little weight," says Beierle. The Gull 2000's 236-pound
empty weight allows pilots to add additional instruments, navigation
or communication equipment (like a GPS unit or aircraft transceiver)
or other systems, and still stay under the Part 103 weight limit.
Report filed by Dave Loveman with Buzz Chalmers * See "UF!
Pilot's Report: Single-Seat Gull 2000 - Excellent as Always,"
January '01 Ultralight Flying! magazine.
Info: Earthstar Aircraft, PO Box 706, Dept. UF, Santa
Margarita, CA 93453.
Phone: (805) 438-5235 * Fax: (805) 438-4938 * e-mail:
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The Flite Bike |
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Your Choice: Motorcycle or Powered
Parachute
Ultralights have sometimes
been described as the "motorcycles of the air," which
the new Flite Bike really is, combining a Honda Reflex motorcycle
with a Buckeye powered parachute.
If you were to survey a number of ultralight pilots for some
of their hobbies and backgrounds, you would probably find that
some form of "motorcycle" has been or still is part
of their lives. Well, a Virginia company called Flite Bike has
come up with a different and totally unique concept - a Buckeye
powered parachute built around a Honda Reflex motorcycle, claimed
to be "the world's first roadable powered parachute."
The Flite Bike, as a "motorcycle," cruises comfortably
down the highway at 45 to 50 mph. When used as a bike, it drives
like a "trike" - that is, it has outriggers and air
shocks on each side that operate off a compressor. Thus, you have
your two main motorcycle wheels on the pavement plus the two wheels
on the outriggers for added stability.
When used as a powered parachute, the air shocks are inflated,
raising the rear motorcycle wheel off the ground, with the weight
then being transferred to the outriggers, which extend outward
for additional stability.
Steering on the ground and in the air is done by using the
handlebars. On the road, the standard throttle and braking system
are used on the bike; in the air, the throttle is operated by
a lever on the side of the bike (similar to that used on the Buckeye
powered parachute). The unit uses a standard Buckeye powered parachute
canopy, which is capable of carrying the 550-pound Flite Bike
assembly and a 250-pound pilot with fuel for 2 1/2 hours of flight
time.
You purchase the unit in two parts. First, you buy the motorcycle
from your local Honda dealer, then you get the Flite Bike installation
package. The kit is to be built by Buckeye and installed only
by authorized Buckeye dealers, with installation taking about
1 day.
Flite Bike touts one obvious advantage of this hybrid design
concept: "Caught aloft in bad weather?" the company
asks. "No problem. Land and travel by road to your destination."
Price for the Flite Bike kit (custom Flite Bike airframe, ram-air
powered parachute canopy wing, 65-hp Rotax 582 liqiuid-cooled
2-cycle aircraft engine and 4-blade composite prop) is $19,800.
The Flite Bike kit is "specifically designed for the Honda
Reflex motorcycle and cannot be installed on any other motorcycle,"
Flite Bike says. (Manufacturer's suggested retail price for the
Honda Reflex motorcycle is $4,995.)
- Report filed by Dave Loveman
Info: Flite Bike, 1800 N. Beauregard St., Suite 150,
Dept. UF, Alexandria, VA 22311.
Phone: (703) 578-9661 * Fax: (703) 998-0680
Buckeye Industries, 16095 Linden Rd., Dept. UF, Argos,
IN 46501.
Phone: (219) 892-5566 * Fax: (219) 892-6907 * e-mail:
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Teledyne 20-Horsepower Engine |
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4-Cylinder, 4-Stroke, Just 63 Pounds
This military surplus Teledyne 4-stroke overhead-valve
engine puts out 18 to 20 horsepower and weighs just 63 pounds.
With a little reworking of the heads and a larger carburetor,
the engine can generate more than 30 horsepower, according to
David Vogel of Vogel's Electro Source. Vogel indicates parts for
the engine are still readily available.
What's old is new again. For years, ultralight pilots and manufacturers
have been looking for a light, reliable, economical 4-stroke engine,
in the 25- to 35-horsepower range. Well, it seems the U.S. government
has had one sitting on their military surplus shelves for years.
A company called Vogel's Electro Source in Milford, New Hampshire
displayed the surplus engine (said to be manufactured in the early
'90s) to the aviation industry recently. The little 4-cylinder
4-stroke engine has a dry empty weight of 63 pounds. The 32-cubic-inch
(524-cc) displacement engines are military standard model #4A032-4.
They come complete with electronic radio frequency suppression,
waterproof ignition and shielded spark plugs, and put out about
18 to 20 horsepower with the standard carburetor.
"Our dyno tests have shown these stock engines to be in
the 18- to 20-hp range," Vogel's Electro Source says. "We
will offer affordable plans and kits to safely increase power
to 40 horsepower." And although the displayed engine weighed
in at 63 pounds, according to Vogel's, "further weight reduction
is possible," the company claims.
But according to David Vogel of Vogel's Electro Source, with
just a little reworking of the heads and a larger carburetor,
the engine can reach more than 30 horsepower. When fired up on
the "test stand" (two blocks of wood bolted to the bottom
of the engine), the engine ran like a top. In fact, even with
no rubber mounts at all and revving up to nearly 5,000
rpm, the engine didn't move.
Parts are still readily available for the engine, according
to Vogel. A new head (complete) sells for $75, and you can reportedly
rebuild the complete bottom end - rings, pistons and connecting
rods - for $120.
The "new-in-the-crate" engines "include fuel
pump, standard spin-on oil filter, full documentation and technical
service manuals," Vogel's Electro Source says. The company
was offering a special on the engine, including a prop hub, prop
and engine accessories for $1,295. ("By the way, the government
paid $2,400 [each] for these engines," Vogel's Electro Source
claims.)
- Report filed by Dave Loveman
Info: Vogel's Electro Source, 121 Mount Vernon St.,
Dept. UF, Milford, NH 03055.
Fax: (603) 672-1762 * e-mail:
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