More Time for Registered Aircraft Awaiting Inspection |
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E-LSA Exemption Requests Granted
FAA Headquarters has issued two Exemptions for 14 CFR 21.191(i)(1), to
allow certification of Experimental Light-Sport Aircraft (ELSA) after
the current deadline of January 31, 2008. Make sure you file your
8050-1 and 8050-88A forms – which can be obtained from local Flight
Standards District Offices (FSDO) -– because the effective date of
registration must still be on or before January 31, 2008.
In both exemptions granted, the exemption-holder – Aero Sports
Connection or Experimental Aircraft Association – determines who is
eligible to use their exemption authority. Both of these exemptions
expire on January 31, 2010, unless superseded or rescinded sooner.
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Read more... [More Time for Registered Aircraft Awaiting Inspection]
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Cessna Chooses China |
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Cessna Chooses China
Shenyang Aircraft Corp. to Manufacture the SkyCatcher
During a signing ceremony at the Great Hall of the People in Beijing, China, on November 28, 2007, Cessna Aircraft Company announced they would partner with Shenyang Aircraft Corporation (SAC) to manufacture the new Model 162 SkyCatcher light sport aircraft (LSA).
Interested? Read the whole story in the January ’08 issue of Light Sport and Ultralight Flying Magazine. This issue is also our annual Buyer's Guide .
Check out our store for your back issues and subscription information .
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Read more... [Cessna Chooses China]
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August Classes: CPS and LSA West to Host Rotax Maintenance Schools |
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August ’08 Classes
CPS and LSA West to Host Official Rotax Maintenance Schools
Starting on Wednesday, August 6, 2008, California Power Systems of San Leandro, California, and Light Sport Airplanes West of Salinas, California, will host four different schools designed to meet the requirements for the endorsement of the engine specialty portion of the light sport aircraft rule for Rotax 912-914 engines.
“Even if you are already an A&P mechanic or have completed the 120-hour Repairman’s Course, these are the courses you need to complete the engine- specific portion of the requirements for Rotax,” says CPS president Mike Stratman. “The newly written Rotax factory-approved syllabus will be given to attendees, allowing them to fulfill this important requirement. All students successfully passing the written exam will receive a Certificate of Completion that signifies compliance with the LSA requirements for the engine specialty portion of the Light Sport Aircraft rule.”
Rotax factory-trained technicians Mike Stratman and Eric Tucker will conduct the following four classes:
School #1: Rotax Two-Cycle Maintenance – Starting at 8 a.m. on Wednesday and Thursday, August 6-7, 2008. This 16-hour class covers all aspects for Rotax 503 and Rotax 582 maintenance and rebuild. Students will participate in hands- on inspection and rebuild of Rotax 503 and Rotax 582 2-cycle engines. All students successfully passing the written exam will receive a Certificate of Completion that will fulfill LSA requirements for the engine specialty portion of the Light Sport Aircraft rule. Conducted by Mike Stratman, the class will be held at the CPS facilities at 790 139th Ave. #4 in San Leandro, CA.
Subjects covered will include: Rotax history and development in the aircraft engine market, in-depth discussions on 2-stroke engine theory and design, Rotax engine designations and identification, Bing carburetion theory, rebuild, and maintenance on Rotax 503 and 582 engines, Ducati ignition systems theory and maintenance, gearbox inspection and maintenance, complete disassembly and inspection of both engines through heads, pistons, and cylinders.
Completion of this course qualifies students for certificated maintenance and rebuild of both engines.
Price for this course is $500 and includes all manuals and printed materials plus an official Certificate of Completion that meets LSA requirements, as well as an official photo ID badge showing the rating achieved. There are no prerequisite requirements for this course. Class size is strictly limited. Registration must be guaranteed with a credit card number. Credit cards will be preapproved but not charged until all seats are filled.
Contact CPS, phone: 510-357-2403 • 800-247-9653 • e-mail:
This e-mail address is being protected from spam bots, you need JavaScript enabled to view it
. Ask to register for Seminar 2 8/08.
School #2: Rotax Service – Saturday and Sunday, August 9-10, 2008. This 16-hour class starts at 8 a.m. both days and covers all aspects for Line Maintenance for both Rotax 912 and Rotax 914 Turbo engines. Students will participate in hands-on condition inspection and maintenance on an actual aircraft. This includes all items on the scheduled maintenance chart: oil and filter change, filter inspection, coolant change, spark plug maintenance, carburetor synchronization, and carburetor and gearbox checks. All students passing the written exam will receive a Certificate of Completion that will fulfill the LSA requirements for the engine specialty portion of the Light Sport Aircraft rule.
Conducted by Mike Stratman, this class will be held at the LSA West Facility at Salinas Airport, 240 Mortensen, Salinas, CA. Subjects covered will include: Rotax history and development in the aircraft engine market, in-depth discussion on 4-stroke engine theory and design, Rotax engine designations and identification, Bing carburetion theory and maintenance, gearbox inspection and maintenance, and all points of condition inspection outlined by the Line Maintenance checklist.
Price for this course is $500, and includes all manuals and printed materials plus an official Certificate of Completion that meets LSA requirements, as well as an official photo ID badge showing the rating achieved. There are no prerequisites required for the class.
Contact: Sue Parker at LSA West, phone: 888-335-1247 • Website: www.lsawest.com • e-mail:
This e-mail address is being protected from spam bots, you need JavaScript enabled to view it
. Ask to register for: Seminar 4Line August 2008.
School #3: Rotax Maintenance – Starting at 8 a.m. on Monday and Tuesday, August 11-12, 2008. This 16-hour class covers all aspects for Component Inspection and Removal for both Rotax 912 and Rotax 914 Turbo engines. Students will participate in hands- on condition inspection and component removal of carburetors, gearboxes, cylinders, heads, and all major components directly from an actual engine. These can then be sent to a certified Rotax Service Center for reconditioning or rebuilding. This allows the mechanics to perform these activities in full compliance with the LSA requirements for Special LSA. Participants will be supplied all printed material, including all Rotax parts, service, and service manuals.
While the seminar is open to anyone meeting the prerequisite requirements listed below, this 16-hour course can qualify companies to be eligible for Rotax Repair Station status. Protected areas are still available for qualified Rotax Repair Stations in California, Nevada, Oregon and Washington. Contact CPS for more information on this Rotax-sponsored business partner arrangement. Individuals wishing to qualify for Rotax Repair Station status will be given priority booking.
Class size is strictly limited. Registration must be guaranteed with a credit card number. Credit cards will be preapproved but not charged until all seats are filled. Price for this course is $500 and includes all manuals and printed materials plus an official Certificate of Completion that meets LSA requirements, as well as an official photo ID badge showing the rating achieved.
Prerequisite Requirements: Returning past course students, Rotax Service School, any certified FAA A&P-rated mechanic, or individuals completing the LSA 120-hour repairman’s course. This material would likely be too advanced for new or casual users of Rotax engines. Conducted by Eric Tucker, the class will be held at the CPS Hangar on Oakland North Field at 980 Harbor Bay Parkway, Oakland, California.
Contact: CPS, phone: 510-357-2403 • 800-247-9653 • e-mail:
This e-mail address is being protected from spam bots, you need JavaScript enabled to view it
. Ask to register for: Seminar L2 8/08.
School #4: Rotax Heavy Maintenance – Starting at 8 a.m. Wednesday and Thursday, August 13 and 14. Students will participate in a complete engine disassembly and rebuild, and discuss correct procedures and maintenance for the 4-stroke engine series. Class will be conducted by Rotax factory Trained Technician Eric Tucker. While the seminar is open to anyone meeting the prerequisite requirements listed below, this 16-hour course can qualify companies to be eligible for Rotax Repair Station status. Protected areas are still available for qualified Rotax Repair Stations in California, Nevada, Oregon, Washington and other states in the West. Contact CPS for more information on this Rotax-sponsored business partner arrangement.
The Rotax Heavy Maintenance course, which qualifies students for heavy maintenance up to but not including crankcase splitting, will include Rotax history and development in the aircraft engine market, in-depth discussions on 4-stroke engine theory and design, Rotax engine designations and identification, Bing carburetion theory, rebuild, and maintenance on Rotax 912 and Rotax 914, Ducati ignition systems theory and maintenance, full gearbox inspection and maintenance, complete disassembly and inspection of Rotax 912 through heads pistons, and cylinders, valve lapping and complete cylinder head maintenance.
Prerequisite Requirements: Returning past course students, Service and Maintenance School, two years experience as a certified FAA A&P-rated mechanic, or individuals completing the LSA 120-hour repairman’s course.
In accordance with the LSA regulations, students will be required to participate in hands-on work as well as pass a written exam to receive the Certificate of Completion that will allow the mechanic to perform work listed above legally under LSA Regulations.
Individuals wishing to qualify for Rotax Repair Station status will be given priority booking. Class size is strictly limited. Registration must be guaranteed with a credit card number. Credit cards will be preapproved but not charged until all seats are filled.
The class will be held at CPS’s new Oakland North Field Hangar at 980 Harbor Bay Parkway. This facility is adjacent to the Oakland International Airport and a short ride from the passenger terminal and car rentals area.
Price for this course is $500 and includes all manuals and printed materials plus an official “Certificate of Completion” that meets LSA requirements as well as an official photo ID badge showing the rating achieved.
Contact: CPS, phone: 510-357-2403 • 800-247-9653 • e-mail:
This e-mail address is being protected from spam bots, you need JavaScript enabled to view it
. Ask to register for: Seminar 4H 2/08.
Who Are Tucker and Stratman?
Eric Tucker, a 30-year veteran of Rotax maintenance instruction, works closely with Rotax-Austria in the design and maintenance of all forms of Rotax 2- and 4-stroke aircraft engines. Has been a member of the FAA advisory committee on the formation of Light Sport Aircraft category, and has been instrumental in developing many of the training and maintenance programs surrounding light sport aircraft. If you have a question on any aspect of Rotax design and maintenance, Tucker is the man to ask.
Mike Stratman is founder and president of Rotax factory parts and service distributorship California Power Systems. A factory-authorized and trained Rotax engine mechanic, Stratman has been involved in the ultralight aircraft industry since ’79, and has also been a contributing editor for this publication, writing more than 60 articles under the column, “The Proper Care & Feeding of the Rotax Motor.” Stratman has also produced a series of commercial instructional DVD’s covering the repair and rebuild of Rotax engines.
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Flying Into Canada |
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Okay, so you're bored with flying around the patch, predictable weekend excursions and breakfast sorties.Ever think about flying into Canada?If visions of Homeland Security and Canadian customs intimidate you, check out the CANPASS-Private Aircraft program designed to make clearing customs easier for private aircraft owners and their passengers travelling to Canada from the United States.
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New Internal Spacer for GPL Electric Starter |
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For Rotax 447 and 503 Engines
GPL Enterprises, manufacturer of electric start systems for
Rotax engines, has announced changes to the internal spacer on
their electric starter kit for the Rotax 447 and Rotax 503 2-cycle
aircraft engines. "This new spacer eliminates the shimming
problem present on a small percentage of past starter kits,"
says GPL Enterprises president Gary Lutke. "This allows the
user to install the shim, or remove it for tight-fitting installations,
eliminating the need for a replacement spacer."
The new updated kit, identifiable by the green spacer, is currently
being shipped with affected GPL kits, according to the company.
"This change was made in GPL's quest for better customer
satisfaction and product quality," Lutke notes.
-Buzz Chalmers
Info: free. GPL Enterprises, 1220 Tangelo Terrace #A10, Dept.
UF, Delray Beach, FL 33444. Phone: (561) 274-2247 * Fax: (561)
276-4159 * e-mail:
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100th L'il Buzzard Produced |
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Side-by-Side 2-Seater First Introduced
in '90
"Miss Behaving" is the 100th L'il Buzzard produced
since 1990, according to Dave Loveman, owner of ultralight manufacturer
L'il Hustler Ultralight Aviation Services. "The original
design," Loveman says, "was a compilation of a number
of 'need to have' features found on a variety of ultralight trainers
on the market at that time."
The original L'il Buzzard was first introduced in 1990, according
to Dave Loveman, owner of manufacturer L'il Hustler Ultralight
Aviation Services, located in Holland Landing, Ontario, Canada.
"The original design was a compilation of a number of 'need
to have' features found on a variety of ultralight trainers on
the market at that time," Loveman says.
"The first was reasonable cost to build and repair, the
second was durability, and the third, low building time and ease
of maintenance." Loveman based his list of desired features
on a wealth of personal experience. He says he has been "serving
the ultralight aviation community full-time since 1978, first
as an ultralight aircraft engine repair station, and then as an
ultralight flight instructor." Loveman cites a long list
of ultralights and aircraft he has used for training, including
models of the Quicksilver MX, Rotec Rally, Skyseeker, Quad City
Challenger and Challenger II, Beaver, Bushmaster, Avid Flyer,
RANS Coyote, RANS Airaile, CGS Hawk, Chinook, Buccaneer, Carrera,
Explorer, Zephyr, Merlin, Kitfox and Sea Rey.
None (at least at the time) were the ideal trainer for Loveman's
needs. "Specific areas of concern," Loveman says, "were
landing gear, control systems, Canadian pilot comfort, and ease
of repair and performance." So he set about building his
own, the L'il Buzzard.
Working closely with ultralight pilot and builder Ted Van Erp
of Strathroy, Ontario, Canada, Loveman's company "introduced
the L'il Buzzard to the Canadian ultralight community," Loveman
says. The L'il Buzzard design was "based on the conventional
[Piper J-3] Cub design," Loveman says, "only in a side-by-side
[instead of the J-3's tandem] seating configuration." The
L'il Buzzard is a 2-place "Canadian ultralight" (1,200
pounds gross weight, stall speed no higher than 45 mph), according
to Loveman. The plane could also fit under FAA's proposed Light-Sport
Aircraft category.
Numerous design decisions were incorporated into the L'il Buzzard,
and improvements made over the years. "It was decided that
dual controls were favored over a center-mounted stick,"
Loveman points out. "This gives the student a complete sense
of control while flying, yet allows the instructor to 'fly along
and feel what the student is doing'.
"To add to student pilot comfort, an adjustable left-hand
stick was added, to accommodate different arm lengths and seating
positions.
"Three throttle controls let students fly using a left-hand
stick and right-hand throttle arrangement, or a right stick and
left-hand throttle. This allows training of pilots owning and
flying other aircraft such as the Kitfox, which has a center throttle
and left stick, or a Buccaneer SX, which is left-hand throttle
and right stick." Loveman explains that the three throttles
are connected under the dash to a throttle control linkage. Pilots
can remove any two of the three throttles, if desired.
"An in-cabin trim located in the center section of the
upper cabin area was introduced," Loveman says, "when
it was found that continuous pilot input on long flights contributed
to fatigue. "An adjustable horizontal stabilizer was added
and the fuselage lengthened," Loveman continues, "to
allow use of the Rotax 912 series of 4-stroke aircraft engines.
With the introduction of the Rotax 582 and Rotax 912 engines,
the engine cowl was changed so the cowling 'gull-wing doors' were
offset to allow changing spark plugs, and checking radiator and
fluid levels, without having to remove the front cowling. The
cowl was also designed so pilots could work on the underside of
the engine without having to remove it."
An adjustable radiator kit was introduced to allow the radiator
to be raised or lowered by using a simple handcrank located between
the control sticks. "Raising the radiator increases engine
temperature, while lowering the radiator cools the engine,"
Loveman explains. Thus, pilots can control the engine coolant
temperature on hot or cold flying days, which "proved to
be an added advantage when a cabin heater was installed,"
Loveman notes. "The additional cooling supplied by the heater
lowered the engine temperature, but with the adjustable radiator
position system, the pilot can 'dial in' the optimum temperature
for comfort and performance." The L'il Buzzard uses wing
fuel tanks to avoid potential fuel spillage in the cabin area
and also to avoid gasoline fumes venting into the cabin. "The
use of wing tanks also allowed for the installation of a very
simple sight fuel gauge," Loveman adds. "To ease filling
the tanks, a step was added to the landing gear, letting the pilot
support himself when fueling.
"In '97, an additional lifting support was added to the
rear of the plane so the pilot could lift the tail from either
side to move it. A handle was also added to the rudder to allow
the plane to be pulled into a hangar or parking spot. Tie-down
rings were also welded into the front struts, and a lifting ring
added above the cabin. With the lifting ring, the L'il Buzzard
can be lifted from its center of gravity point for installation
of floats, or for repairs."
The L'il Buzzard uses its main landing gear for the front float
mount "to keep costs down and simplify float installation"
Loveman says, and it comes with rear mounting brackets welded
to the fuselage. "Once initially installed," Loveman
says, "floats take only 10 minutes to remove or reinstall."
Loveman indicates that "more than 80% of the L'il Buzzard
is 4130 chromoly steel straight tubing, including the wing struts,
jury struts and aileron control system linkage push-pull tubes,
which are located out in the open for inspection, repair and maintenance.
And the rudder and elevator cables are conventional aircraft size.
"The wing uses aircraft-grade aluminum D-cell construction
with aluminum spars and ribs no foam or wood is used in
the L'il Buzzard structural fuselage or wings. The fuel tanks
are also metal. And the wing tips and engine cowling are fiberglass,
with aluminum gull-wing doors.
"The landing gear bungees are the same as on a conventional
J-3 Cub," Loveman notes. The windshield and doors use a flat
sheet of Lexan® plastic, taking their final shape when bolted
to the airframe. The radiator used with the Rotax engines is from
a Volkswagen, according to Loveman.
"The L'il Buzzard comes built, ready to be painted,"
Loveman concludes. "The doors and rear tear-drop windows
are already installed. The fuselage and wings are completely built
and covered, ready to be primed. The control system, control tubes
and control cables are already installed."
Price for the L'il Buzzard (excluding engine) is $16,995 in
Canadian dollars (approximately $11,250 U.S.) For that price,
it is completely built, Loveman points out, noting that many owners
are fitting 4-stroke auto conversion engines to the plane. Loveman
says his company is building and selling "about 15 L'il Buzzards
a year."
Buzz Chalmers
Info: L'il Hustler Ultralight Aviation Services, 92 River Road,
PO Box 1710, Dept. UF, Holland Landing, Ontario, Canada L9N 1P2.
Phone: (905) 836-7588 * e-mail:
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